CONSULTING

P3 ACADEMY – TRAINING & COACHING

More than 25 years of experience in all types of improvement projects are used to design our trainings. We are consultants specialized in process improvement projects. We use tools to improve the efficiency of industrial and administrative processes and . Our methods universaly apply companies of all type and sizes.
For any improvement activity, there is a system or tools that support the team effort. P3|Academy brings the opportunity to learn while applying these tools. Therefore having an immediate return of the training investment. Trainings are available for any situation, weather Kaizen weeks, in-person, mixed, or online.

PROJECT RESULTS

INITIAL SITUATION

  • Assembly line with 7 stations in ramp-up stage
  • Line is composed by 5 manual assembly operations, 3 welding stations, 2 test stations and 7 operators
  • The level of scrap is reaching 35% and cycle time is 4 times longer than intended
  • Human mistakes and welding non robust settings are reducing productivity to an OEE of 40%

PROJECT DESCRIPTION | APPROACH METHODS

  • A team composed of engineering, a project manager, maintenance, logistics and quality was defined to develop a FMEA
  • Analysis phase was developed in 2 days after the initial training
  • Risks were prioritized and preventive actions were defined in the next 2 days
  • Preventive actions were implemented at 40% before the 5th day
  • A list of tasks to fully implementation of preventive actions was done and responsible and due dates were defined
  • Resources were assured by the commitment of management

PROJECT RESULTS

  • Full implementation of preventive actions was reached in less than 2 months
  • Scrap was reduced from 35% to 2.3 %
  • Cycle time was reduced to intended one
  • OEE was increased to 85 %
  • More than 10,000,000 USD of investment were saved when the need for a second line was eliminated

TOGETHER WE SOLVE YOUR TECHNOLOGICAL NEEDS

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Our solutions contribute to the fulfillment of the organizational objectives of each of our clients because they align to your needs.





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